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Aerospace Material

Aerospace Material

MATERIAL FOR 3D PRINTED FLIGHT PARTS

High-performance thermoplastics that are strong, durable, and can be tailored to application requirements.

  • Replace metal with lighter-weight materials
  • Reduce fuel costs with topology optimization

Fly with less weight, reduce complexity, or simplify production — if you can conceive it, our solutions help make it a reality. Enjoy the freedom to produce complex geometries not possible with other manufacturing processes. Using certified materials also allows you to be secure that your produced designs are flightworthy and able to handle the rigors of real-world application. 

Download Material Data Sheet

High-performance
FDM PEI thermoplastic.

Made for demanding applications.

ULTEM™ 9085 resin is a flame-retardant, high-performance thermoplastic. It features a high strength-to-weight ratio, excellent heat resistance and high impact strength. It also possesses favorable flame, smoke and toxicity (FST) characteristics.

Certified for high performance.

ULTEM™ 9085 resin CG meets stringent test criteria and retains traceability required by the aerospace industry. Certificates of Analysis document test results and identification for both raw material and filament to match filament lot numbers to raw material lot numbers. This allows traceability from printed part back to raw material.

 

 

 

 

Typical applications.

 

Prototyping

Functional prototypes for high-demand applications

Tooling

Jigs, Fixtures, End-of-arm tools, Composite molds

Production Parts

Low-volume production and highly-customized parts

Industry-leading properties.

 

High-Strength, Heat Resistant FDM Thermoplastic

ULTEM™ 1010 resin is one of the strongest FDM thermoplastics. Possessing high heat resistance and thermal stability, it’s able to withstand autoclave operations associated with sterilization and composite fabrication tooling.

 

ULTEM™ 1010 resin lightweight composite lay-up tool.

3D Print with the Strongest FDM Material.

ULTEM™ 1010 resin offers superior tensile strength and excellent chemical and thermal resistance for an FDM thermoplastic. Available in general-purpose and certified grades, ULTEM™ 1010 resin uses breakaway support. The certified grade is biocompatible and approved for food contact with NSF 51 and ISO 10993/USP Class VI certifications.

BEHAVIOR AND USE

 

 

TENSILE MODULUS

2770 MPa (XZ Axis) and 2200 MPa (ZX Axis)

HDT

216 °C

IZOD IMPACT, NOTCHED

41 J/m (XZ Axis) and 24 J/m (ZX Axis)

TENSILE STRENGTH, YIELD

64 MPa (XZ Axis) and 42 MPa (ZX Axis)

ABS-M30 is stronger than standard ABS, making it ideal for concept modeling, functional prototyping, manufacturing tools and end-use parts.

 

Speed New Products to Market With ABS-M30

ABS-M30 for 3D printing with FDM technology is ideal for concept models and moderate requirement parts including functional prototypes, jigs, fixtures, manufacturing tools and production parts. Get strong, affordable prototypes using Xtend 500 cannisters.

 

This architectural concept model was 3D printed in ABS-M30.

 

 

Concept Models Gain Strength with ABS-M30

ABS-M30 is 25 to 70 percent stronger than standard ABS, making it ideal for concept modeling, functional prototyping, manufacturing tools and end use parts. With significantly stronger layer bonding than ABS and greater tensile, impact and flexural strength, ABS-M30 parts are stronger, smoother and have better feature detail.

BEHAVIOR AND USE
TENSILE STRENGTH, YIELD
31 MPa (XZ Axis), 26 MPa (ZX Axis)
TENSILE MODULUS
2,180 MPa
HEAT DEFLECTION TEMP
@ 66 psi, 0.125″ unannealed – 96 C
IMPACT TOUGHNESS
IZOD Impact, notched – 2.4 ft-lb/n (XZ Axis), 128 J/m (XZ Axis)
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